Analytical Derivation and Analysis of Vertical and Lateral Installation Ratios for Swing Axle, McPherson and Double Wishbone Suspension Architectures

In the context of suspension design, the installation ratio (or motion ratio) is a parameter that relates wheel movement with spring deflection, quite an important kinematic property of a suspension. Yet, no study in the literature provides a clear relationship between the installation ratio and the geometrical features of a suspension. This paper employs rigid body kinematics and appropriate geometrical schematics to fill such a gap. Analytical expressions of the installation ratio are derived for three suspension layouts: swing axle, McPherson, double wishbone. Key concepts such as instant center, roll center and camber gain are harnessed to provide insightful analyses for relevant case studies of suspension passenger cars. Among the key results, the typical assumption of a McPherson installation ratio close to 1 is supported by a formal demonstration, and the new concept of "lateral" installation ratio is introduced which, alongside the classical "vertical" installation ratio, further characterizes suspension motion. Numerical results obtained through a multibody software support the findings of this paper. In conclusion, this study provides valuable insights for suspension design engineers.