Turquoise hydrogen to reduce emissions of the north American oil upstream sector

In Canadian remote oil sites, natural gas extracted with the bitumen is flared or vented, impacting on the environment. Providing a pipeline network to recover the gas is unaffordable in most cases. Here we propose the economic framework of an innovative process to recover the gas, based on pyrolysis at T=1223K and P = 0.1 MPa, performed in situ. Part of produced hydrogen combusts to sustain the process, while solid carbon is sold. We conceptualised and simulated in Aspen Plus two process alternatives. In configuration 1, the remaining part of hydrogen is sent to a gas turbine, where it burns to produce electricity. In configuration 2, the unburnt hydrogen is purified and sold. Both configurations reduce CO2 emissions by more than 92 % compared to flaring. Both configurations produce a profit over 10 years, being their IRR above 20 % and payback time below 3.5 y.