The effect of direct electric current on the plastic behavior of aa7075 aluminum alloy in different states of hardening

Electrically‐Assisted Forming (EAF) techniques are interesting and promising for the automotive industry. Electrically‐assisted tensile tests were carried out on specimens of AA7075 aluminum alloy in different states of hardening, namely T6 (the as‐received state) and the supersaturated solid solution state. All the tests were carried out in quasi‐static conditions under the application of direct electric current (DC) in the range of 90 to 540 A. The experimental results showed that with a DC density of 10 A/mm2 the uniform strain and strain at fracture increased when the AA7075 was in the supersaturated solid solution state. A correlation between the mechanical results and microstructural features analysed through transmission electron microscopy was assessed. An explanation of the investigated phenomena based on the electron wind theory, heterogeneous microscale Joule heating and the Portevin–Le Chatelier (PLC) effect was finally proposed.